{"id":22948,"date":"2026-02-19T15:00:25","date_gmt":"2026-02-19T13:00:25","guid":{"rendered":"https:\/\/www.bernhardt.fr\/2026\/02\/19\/securing-sealing-operations-in-a-pharmaceutical-environment\/"},"modified":"2026-06-15T16:34:03","modified_gmt":"2026-06-15T14:34:03","slug":"securing-sealing-operations-in-a-pharmaceutical-environment","status":"publish","type":"post","link":"https:\/\/www.bernhardt.fr\/en\/2026\/02\/19\/securing-sealing-operations-in-a-pharmaceutical-environment\/","title":{"rendered":"Securing sealing operations in a pharmaceutical environment"},"content":{"rendered":"

[et_pb_section fb_built=”1″ module_id=”contentsize” _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” custom_margin=”10px||10px||false|false” custom_padding=”10px||10px||false|false” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#FFFFFF” module_alignment=”left” custom_margin=”0px||||false|false” custom_padding=”|||0px|false|false” global_colors_info=”{}”]< Back to customers cases<\/strong><\/a>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_margin=”||40px||false|false” custom_padding=”40px||20px||false|false” locked=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_2_font=”||||||||” header_2_font_size=”32px” global_colors_info=”{}”]<\/p>\n

Packaging of injection-mouled plastic parts<\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”40px||40px||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_code _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”|||0px|false|false” global_colors_info=”{}”]<\/p>\n

display: flex; align-items: center; gap: 15px; \/* espace horizontal entre les badges *\/ flex-wrap: wrap;”> display: inline-block; background-color: #D9FF38; color: #1c5c74; padding: 4px 10px; border-radius: 0px; font-size: 11px; font-weight: bold; text-transform: uppercase; margin: 0;”> PHARMACEUTICAL & HEALTHCARE<\/pee> display: inline-block; background-color: #1c5c74; color: white; margin-left: 5px; padding: 4px 10px; border-radius: 0px; font-size: 11px; font-weight: bold; text-transform: uppercase; “> PACKAGING<\/pee><\/div>\n

[\/et_pb_code][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_2_font_size=”28px” header_3_font=”|||on|||||” header_3_text_color=”#31BCCE” header_3_font_size=”24px” custom_margin=”|||0px|false|false” custom_padding=”|||0px|false|false” global_colors_info=”{}”]<\/p>\n

<\/i> Context & Challenges<\/strong><\/h3>\n

[\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

A major player in <\/span>medical plastics processing<\/b>, specialised in the manufacturing of <\/span>plastic pharmaceutical devices<\/b> (injection moulding, assembly and packaging), was looking for a high-performance sealing solution for the packaging of injection-moulded plastic parts.<\/span><\/p>\n

In a <\/span>highly regulated pharmaceutical environment<\/b>, the challenge was to secure sealing operations while maintaining <\/span>high productivity<\/b>, <\/span>consistent seal quality<\/b> and <\/span>full process traceability<\/b>, all under <\/span>cleanroom conditions<\/b>.<\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#31BCCE” custom_padding=”40px|30px|40px|30px|true|true” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#FFFFFF” text_font_size=”20px” header_text_color=”#FFFFFF” header_2_font=”|700|||||||” header_2_text_color=”#1C5C74″ header_2_font_size=”32px” header_3_font=”|||on|||||” header_3_text_color=”#1C5C74″ header_3_font_size=”24px” global_colors_info=”{}”]<\/p>\n

<\/i> Objectives<\/strong><\/h3>\n

[\/et_pb_text][et_pb_text module_id=”objectifs” _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#FFFFFF” header_text_color=”#FFFFFF” header_2_font=”|700|||||||” header_2_text_color=”#FFFFFF” global_colors_info=”{}”]<\/p>\n

    \n
  • Ensure seal integrity and compliance in line with <\/span>GMP requirements<\/b><\/li>\n
  • Optimise throughput and productivity at the sealing station<\/span><\/li>\n
  • Significantly reduce rejects and sealing defects<\/span><\/li>\n
  • Improve operator ergonomics in a repetitive production environment<\/span><\/li>\n<\/ul>\n

    Ensure full regulatory compliance with complete process validation (<\/span>FAT, SAT, IQ, OQ<\/b>) and end-to-end traceability<\/span><\/p>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”80px||20px||false|false” locked=”off” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|800|||||||” header_font_size=”39px” header_2_font=”||||||||” header_2_text_color=”#1C5C74″ header_2_font_size=”32px” background_enable_color=”off” custom_padding=”15px|10px|40px|10px|false|true” global_colors_info=”{}”]<\/p>\n

    <\/i>Technical Solutions<\/h2>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/Photo-Soudeuse-1.jpg” alt=”Soudeuse double rubans plasturgie” title_text=”Soudeuse double rubans plasturgie” show_in_lightbox=”on” align=”center” _builder_version=”4.27.4″ _module_preset=”default” height=”654px” custom_margin=”||||false|false” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” custom_padding=”||||false|false” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”22px” header_3_font=”|||on|||||” header_3_text_color=”#31BCCE” header_3_font_size=”24px” global_colors_info=”{}”]<\/p>\n

    DOUBLE BAND SEALER<\/span><\/strong><\/h3>\n

    [\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

    Installed equipment<\/p>\n

      \n
    • Sealing technology<\/b>: regulated impulse sealing (Impulse Driver), ensuring precise control of sealing parameters<\/span><\/li>\n
    • Seal type<\/b>: 10 mm double band seal, providing enhanced leak tightness<\/span><\/li>\n
    • Sealing cycle<\/b>: pneumatic closing, ensuring excellent repeatability and consistency<\/span><\/li>\n<\/ul>\n

      Quality Control & Traceability<\/p>\n

        \n
      • Integrated sealing temperature control via <\/span>dual OPTRIS sensors<\/b><\/li>\n
      • Secure control interface with <\/span>four access levels<\/b>: Operator, Maintenance, Supervisor and Administrator<\/span><\/li>\n
      • Full traceability of parameters<\/b>, compliant with pharmaceutical requirements and quality audits<\/span><\/li>\n<\/ul>\n

        Ergonomics & Cleanroom Compatibility<\/p>\n

          \n
        • Design using <\/span>cleanroom-compatible materials<\/b><\/li>\n
        • Easy access for cleaning, maintenance and adjustments<\/span><\/li>\n<\/ul>\n

          Adjustable bag support table with pneumatic cylinder<\/b>, improving ergonomics and reducing operator strain<\/span><\/p>\n

          [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”40px||20px||false|false” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_4,1_4,1_4,1_4″ module_id=”sameheight” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”20px|20px|20px|20px|true|false” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/dimensions.png” title_text=”dimensions” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

          Packaging dimensions to be sealed :<\/strong>
          700 x 900mm<\/p>\n

          [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”20px|20px|20px|20px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/injection.png” title_text=”injection” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

          Product packaged : <\/strong>
          injection-moulded plastic parts<\/p>\n

          [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”20px|20px|20px|20px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/largeur.png” title_text=”largeur” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

          Seal width :<\/strong> two 10 mm bands<\/p>\n

          [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”20px|20px|20px|20px|true|true” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/emballage.png” title_text=”emballage” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

          Packaging material :<\/strong>
          Ppolyethylene<\/p>\n

          [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_divider show_divider=”off” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_divider][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ specialty=”on” _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” custom_margin=”||50px||false|false” border_radii=”on|30px|30px|30px|30px” locked=”off” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_3_font=”|||on|||||” header_3_text_color=”#31BCCE” header_3_font_size=”24px” custom_margin=”|||0px|false|false” custom_padding=”|||0px|false|false” custom_padding_tablet=”50px||||false|false” custom_padding_phone=”30px||||false|false” custom_padding_last_edited=”on|phone” text_font_size_tablet=”” text_font_size_phone=”” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

          <\/i> KEY FEATURES<\/strong><\/h3>\n

          [\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size_tablet=”20px” text_font_size_phone=”17px” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

           <\/p>\n

            \n
          • Bag type<\/b>: polyethylene<\/span><\/span><\/span><\/li>\n
          • Dimensions<\/b>: 700 \u00d7 900 mm<\/span><\/li>\n
          • Packaged products<\/b>: injection-moulded plastic parts for pharmaceutical applications<\/span><\/li>\n
          • Major constraints<\/b>:<\/span>\n
              \n
            • Strict regulatory standards<\/span><\/li>\n
            • Sealing parameter security and traceability<\/span><\/li>\n
            • Cleanroom compatibility<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n

              [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ specialty_columns=”2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_row_inner column_structure=”1_2,1_2″ _builder_version=”4.27.4″ _module_preset=”default” module_alignment=”center” custom_margin=”||||false|false” global_colors_info=”{}”][et_pb_column_inner type=”1_2″ saved_specialty_column_type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/Soudeuse-double-rubans-plasturgie.-.jpg” alt=”Soudeuse double rubans plasturgie” title_text=”Soudeuse double rubans plasturgie.” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/soudeuse-double-rubans-plasturgie.jpg” alt=”soudeuse double rubans plasturgie” title_text=”soudeuse double rubans plasturgie” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column_inner][et_pb_column_inner type=”1_2″ saved_specialty_column_type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/soudeuse-double-rubans-plasturgie-2.jpg” alt=”soudeuse double rubans plasturgie” title_text=”soudeuse double rubans plasturgie (2)” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/Soudeuse-double-rubans-plasturgie-1-4.jpg” alt=”Soudeuse double rubans plasturgie” title_text=”Soudeuse double rubans plasturgie” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column_inner][\/et_pb_row_inner][\/et_pb_column][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”||50px||false|false” locked=”off” global_colors_info=”{}”][et_pb_row column_structure=”1_3,2_3″ _builder_version=”4.27.4″ _module_preset=”default” min_height=”400px” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#31BCCE” custom_padding=”120px|30px|120px|30px|true|true” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”|800|||||||” text_text_color=”#FFFFFF” text_line_height=”50px” header_2_text_color=”#FFFFFF” header_2_font_size=”32px” header_3_font=”|||on|||||” header_3_text_color=”#FFFFFF” header_3_font_size=”28px” global_colors_info=”{}”]<\/p>\n

              Proven Results<\/span><\/strong><\/h3>\n

              [\/et_pb_text][\/et_pb_column][et_pb_column type=”2_3″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#1C5C74″ custom_padding=”30px|30px|30px|30px|false|false” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/quote.png” alt=”BERNHARDT – Remplisseuse Doseuse10″ title_text=”quote” _builder_version=”4.27.4″ _module_preset=”default” width=”40px” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”||on||||||” text_text_color=”#FFFFFF” header_3_font=”|700|||||||” header_3_text_color=”#31BCCE” global_colors_info=”{}”]<\/p>\n

              The Bernhardt solution enabled the customer to:<\/span><\/h3>\n
                \n
              • \n
                  \n
                • Secure and stabilise sealing operations in a <\/span>GMP environment<\/b><\/li>\n
                • Reduce defects and rejects, improving overall production quality<\/span><\/li>\n
                • Increase productivity through optimised sealing throughput<\/span><\/li>\n
                • Strengthen traceability and regulatory compliance<\/span><\/li>\n
                • Improve operator comfort and ergonomics at the packaging workstation<\/span><\/li>\n<\/ul>\n

                  This project illustrates <\/span>Bernhardt\u2019s ability to deliver tailor-made sealing solutions<\/b> that meet the stringent requirements of the <\/span>pharmaceutical and medical device sectors<\/b>.<\/span><\/p>\n<\/li>\n<\/ul>\n

                  [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” width=”100%” max_width=”100%” custom_margin=”||80px||false|false” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_2_font=”||||||||” header_2_font_size=”32px” custom_margin=”40px||30px||false|false” locked=”off” global_colors_info=”{}”]<\/p>\n

                  Proof in pictures<\/span><\/h2>\n

                  [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_gallery gallery_ids=”21247″ fullwidth=”on” _builder_version=”4.27.4″ _module_preset=”default” width=”85%” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

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