{"id":22243,"date":"2026-02-19T15:00:25","date_gmt":"2026-02-19T13:00:25","guid":{"rendered":"https:\/\/www.bernhardt.fr\/?p=22243"},"modified":"2026-02-19T16:15:28","modified_gmt":"2026-02-19T14:15:28","slug":"packaging-of-injection-moulded-plastic-parts","status":"publish","type":"post","link":"https:\/\/www.bernhardt.fr\/en\/2026\/02\/19\/packaging-of-injection-moulded-plastic-parts\/","title":{"rendered":"Securing sealing operations in a pharmaceutical environment"},"content":{"rendered":"

[et_pb_section fb_built=”1″ module_id=”contentsize” _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” custom_margin=”10px||10px||false|false” custom_padding=”10px||10px||false|false” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#FFFFFF” module_alignment=”left” custom_margin=”0px||||false|false” custom_padding=”|||0px|false|false” global_colors_info=”{}”]< Back to customers cases<\/strong><\/a>[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_margin=”||40px||false|false” custom_padding=”40px||40px||false|false” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”]<\/p>\n

Packaging of injection-moulded plastic parts<\/b><\/h2>\n

[\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”40px||40px||false|false” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_code _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”|||0px|false|false” global_colors_info=”{}”]<\/p>\n

display: flex; align-items: center; gap: 15px; \/* espace horizontal entre les badges *\/ flex-wrap: wrap;”> display: inline-block; background-color: #FEBB3C; color: white; padding: 6px 14px; border-radius: 9999px; font-size: 13px; font-weight: bold; text-transform: uppercase; margin: 0;”>PHARMACEUTICAL & HEALTHCARE<\/pee> display: inline-block; background-color: #1c5c74; color: white; padding: 6px 14px; border-radius: 9999px; font-size: 13px; font-weight: bold; text-transform: uppercase; margin: 0;”>PACKAGING<\/pee><\/div>\n

[\/et_pb_code][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_2_font_size=”32px” custom_margin=”|||0px|false|false” custom_padding=”|||0px|false|false” global_colors_info=”{}”]<\/p>\n

<\/i> Context & Challenges<\/strong><\/h2>\n

[\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”18px” global_colors_info=”{}”]<\/p>\n

A major player in <\/span>medical plastics processing<\/b>, specialised in the manufacturing of <\/span>plastic pharmaceutical devices<\/b> (injection moulding, assembly and packaging), was looking for a high-performance sealing solution for the packaging of injection-moulded plastic parts.<\/span><\/p>\n

In a <\/span>highly regulated pharmaceutical environment<\/b>, the challenge was to secure sealing operations while maintaining <\/span>high productivity<\/b>, <\/span>consistent seal quality<\/b> and <\/span>full process traceability<\/b>, all under <\/span>cleanroom conditions<\/b>.<\/span><\/p>\n

[\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#31BCCE” custom_padding=”40px|30px|40px|30px|true|true” border_radii=”on|20px|20px|20px|20px” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#FFFFFF” text_font_size=”20px” header_text_color=”#FFFFFF” header_2_font=”|700|||||||” header_2_text_color=”#1C5C74″ header_2_font_size=”32px” global_colors_info=”{}”]<\/p>\n

<\/i> Objectives<\/strong><\/h2>\n

[\/et_pb_text][et_pb_text module_id=”objectifs” _builder_version=”4.27.4″ _module_preset=”default” text_text_color=”#FFFFFF” text_font_size=”20px” header_text_color=”#FFFFFF” header_2_font=”|700|||||||” header_2_text_color=”#FFFFFF” global_colors_info=”{}”]<\/p>\n

    \n
  • Ensure seal integrity and compliance in line with <\/span>GMP requirements<\/b><\/li>\n
  • Optimise throughput and productivity at the sealing station<\/span><\/li>\n
  • Significantly reduce rejects and sealing defects<\/span><\/li>\n
  • Improve operator ergonomics in a repetitive production environment<\/span><\/li>\n<\/ul>\n

    Ensure full regulatory compliance with complete process validation (<\/span>FAT, SAT, IQ, OQ<\/b>) and end-to-end traceability<\/span><\/p>\n

    [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”80px||20px||false|false” global_colors_info=”{}”][et_pb_row column_structure=”1_2,1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/soudeuse-double-rubans-plasturgie-1-1.jpg” alt=”soudeuse double rubans plasturgie ” title_text=”soudeuse double rubans plasturgie” show_in_lightbox=”on” align=”center” _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”100px||||false|false” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column][et_pb_column type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_font=”|800|||||||” header_font_size=”39px” header_2_font=”|800|||||||” header_2_text_color=”#FFFFFF” header_2_font_size=”32px” background_color=”#1C5C74″ max_width=”500px” custom_padding=”15px|10px|10px|10px|false|true” border_radii=”on|115px|115px|115px|115px” global_colors_info=”{}”]<\/p>\n

    <\/i> Technical Solutions<\/h2>\n

    [\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”22px” global_colors_info=”{}”]DOUBLE BAND SEALER<\/strong><\/span>[\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”18px” global_colors_info=”{}”]<\/p>\n

    Installed equipment<\/p>\n

      \n
    • Sealing technology<\/b>: regulated impulse sealing (Impulse Driver), ensuring precise control of sealing parameters<\/span><\/li>\n
    • Seal type<\/b>: 10 mm double band seal, providing enhanced leak tightness<\/span><\/li>\n
    • Sealing cycle<\/b>: pneumatic closing, ensuring excellent repeatability and consistency<\/span><\/li>\n<\/ul>\n

      Quality Control & Traceability<\/p>\n

        \n
      • Integrated sealing temperature control via <\/span>dual OPTRIS sensors<\/b><\/li>\n
      • Secure control interface with <\/span>four access levels<\/b>: Operator, Maintenance, Supervisor and Administrator<\/span><\/li>\n
      • Full traceability of parameters<\/b>, compliant with pharmaceutical requirements and quality audits<\/span><\/li>\n<\/ul>\n

        Ergonomics & Cleanroom Compatibility<\/p>\n

          \n
        • Design using <\/span>cleanroom-compatible materials<\/b><\/li>\n
        • Easy access for cleaning, maintenance and adjustments<\/span><\/li>\n<\/ul>\n

          Adjustable bag support table with pneumatic cylinder<\/b>, improving ergonomics and reducing operator strain<\/span><\/p>\n

          [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”40px||60px||false|false” global_colors_info=”{}”][et_pb_row column_structure=”1_4,1_4,1_4,1_4″ module_id=”sameheight” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”40px|20px|40px|20px|true|false” border_radii=”on|15px|15px|15px|15px” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/dimensions.png” title_text=”dimensions” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”18px” global_colors_info=”{}”]<\/p>\n

          Packaging dimensions to be sealed :<\/strong>
          \n700 x 900mm<\/p>\n

          [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”40px|20px|40px|20px|true|true” border_radii=”on|15px|15px|15px|15px” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/injection.png” title_text=”injection” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”18px” global_colors_info=”{}”]<\/p>\n

          Product packaged :<\/strong> injection-moulded plastic parts<\/p>\n

          [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”40px|20px|40px|20px|true|true” border_radii=”on|15px|15px|15px|15px” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/largeur.png” title_text=”largeur” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”18px” global_colors_info=”{}”]<\/p>\n

          Seal width :<\/strong> two 10 mm bands<\/p>\n

          [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_4″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#ebf7f8″ custom_padding=”40px|20px|40px|20px|true|true” border_radii=”on|15px|15px|15px|15px” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/emballage.png” title_text=”emballage” _builder_version=”4.27.4″ _module_preset=”default” width=”60px” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”18px” global_colors_info=”{}”]<\/p>\n

          Packaging material :<\/strong> polyethylene<\/p>\n

          [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_divider show_divider=”off” _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][\/et_pb_divider][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ specialty=”on” _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” custom_margin=”||50px||false|false” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_column type=”1_2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_2_font_size=”32px” custom_margin=”|||0px|false|false” custom_padding=”90px|||0px|false|false” custom_padding_tablet=”50px||||false|false” custom_padding_phone=”30px||||false|false” custom_padding_last_edited=”on|phone” text_font_size_tablet=”” text_font_size_phone=”” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

          <\/i> Key Features<\/strong><\/h2>\n

          [\/et_pb_text][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font_size=”20px” text_font_size_tablet=”20px” text_font_size_phone=”17px” text_font_size_last_edited=”on|phone” global_colors_info=”{}”]<\/p>\n

          <\/b><\/p>\n

            \n
          • Bag type<\/b>: polyethylene<\/span><\/span><\/span><\/li>\n
          • Dimensions<\/b>: 700 \u00d7 900 mm<\/span><\/li>\n
          • Packaged products<\/b>: injection-moulded plastic parts for pharmaceutical applications<\/span><\/li>\n
          • Major constraints<\/b>:<\/span>\n
              \n
            • Strict regulatory standards<\/span><\/li>\n
            • Sealing parameter security and traceability<\/span><\/li>\n
            • Cleanroom compatibility<\/span><\/li>\n<\/ul>\n<\/li>\n<\/ul>\n
                <\/ul>\n

                [\/et_pb_text][\/et_pb_column][et_pb_column type=”1_2″ specialty_columns=”2″ _builder_version=”4.16″ custom_padding=”|||” global_colors_info=”{}” custom_padding__hover=”|||”][et_pb_row_inner column_structure=”1_2,1_2″ _builder_version=”4.27.4″ _module_preset=”default” module_alignment=”center” custom_margin=”150px||||false|false” global_colors_info=”{}”][et_pb_column_inner type=”1_2″ saved_specialty_column_type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/soudeuse-double-rubans-plasturgie-.jpg” alt=”soudeuse double rubans plasturgie” title_text=”soudeuse double rubans plasturgie” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|20px|20px|20px|20px” global_colors_info=”{}”][\/et_pb_image][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/soudeuse-double-rubans-plasturgie.jpg” alt=”soudeuse double rubans plasturgie” title_text=”soudeuse double rubans plasturgie” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|20px|20px|20px|20px” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column_inner][et_pb_column_inner type=”1_2″ saved_specialty_column_type=”1_2″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/soudeuse-double-rubans-plasturgie-2.jpg” alt=”soudeuse double rubans plasturgie” title_text=”soudeuse double rubans plasturgie (2)” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|20px|20px|20px|20px” global_colors_info=”{}”][\/et_pb_image][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/soudeuse-double-rubans-plasturgie-1-1.jpg” alt=”soudeuse double rubans plasturgie” title_text=”soudeuse double rubans plasturgie” show_in_lightbox=”on” _builder_version=”4.27.4″ _module_preset=”default” border_radii=”on|20px|20px|20px|20px” global_colors_info=”{}”][\/et_pb_image][\/et_pb_column_inner][\/et_pb_row_inner][\/et_pb_column][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” custom_margin=”||50px||false|false” global_colors_info=”{}”][et_pb_row column_structure=”1_3,2_3″ _builder_version=”4.27.4″ _module_preset=”default” min_height=”400px” global_colors_info=”{}”][et_pb_column type=”1_3″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#31BCCE” custom_padding=”120px|30px|120px|30px|true|true” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”|800|||||||” text_text_color=”#FFFFFF” text_font_size=”40px” text_line_height=”50px” global_colors_info=”{}”]Proven Results<\/span>[\/et_pb_text][\/et_pb_column][et_pb_column type=”2_3″ _builder_version=”4.27.4″ _module_preset=”default” background_color=”#1C5C74″ custom_padding=”70px|30px|70px|30px|false|false” border_radii=”on|30px|30px|30px|30px” global_colors_info=”{}”][et_pb_image src=”https:\/\/www.bernhardt.fr\/wp-content\/uploads\/quote.png” alt=”BERNHARDT – Remplisseuse Doseuse10″ title_text=”quote” _builder_version=”4.27.4″ _module_preset=”default” width=”40px” global_colors_info=”{}”][\/et_pb_image][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” text_font=”||on||||||” text_text_color=”#FFFFFF” text_font_size=”20px” global_colors_info=”{}”]<\/p>\n

                The Bernhardt solution enabled the customer to:<\/span><\/p>\n

                  \n
                • Secure and stabilise sealing operations in a <\/span>GMP environment<\/b><\/li>\n
                • Reduce defects and rejects, improving overall production quality<\/span><\/li>\n
                • Increase productivity through optimised sealing throughput<\/span><\/li>\n
                • Strengthen traceability and regulatory compliance<\/span><\/li>\n
                • Improve operator comfort and ergonomics at the packaging workstation<\/span><\/li>\n<\/ul>\n

                  This project illustrates <\/span>Bernhardt\u2019s ability to deliver tailor-made sealing solutions<\/b> that meet the stringent requirements of the <\/span>pharmaceutical and medical device sectors<\/b>.<\/span><\/p>\n

                  [\/et_pb_text][\/et_pb_column][\/et_pb_row][\/et_pb_section][et_pb_section fb_built=”1″ _builder_version=”4.27.4″ _module_preset=”default” background_enable_color=”off” width=”100%” max_width=”100%” custom_margin=”||80px||false|false” global_colors_info=”{}”][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_text _builder_version=”4.27.4″ _module_preset=”default” header_2_font=”|800|||||||” header_2_font_size=”32px” custom_margin=”||30px||false|false” global_colors_info=”{}”]<\/p>\n

                  Proof in pictures<\/span><\/h2>\n

                  [\/et_pb_text][\/et_pb_column][\/et_pb_row][et_pb_row _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_column type=”4_4″ _builder_version=”4.27.4″ _module_preset=”default” global_colors_info=”{}”][et_pb_gallery gallery_ids=”21247″ fullwidth=”on” _builder_version=”4.27.4″ _module_preset=”default” width=”85%” custom_margin=”|auto||auto|false|false” global_colors_info=”{}”][\/et_pb_gallery][\/et_pb_column][\/et_pb_row][\/et_pb_section]<\/p>\n","protected":false},"excerpt":{"rendered":"

                  < Back to customers casesPackaging of injection-moulded plastic parts<\/p>\n","protected":false},"author":24,"featured_media":22248,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"_et_pb_use_builder":"on","_et_pb_old_content":"","_et_gb_content_width":"","footnotes":""},"categories":[436],"tags":[],"client":[453],"machine":[],"produit":[455],"secteur":[458],"class_list":["post-22243","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-customer-case","client-nemera-en","produit-engine","secteur-pharmaceutical"],"acf":[],"yoast_head":"\nPackaging of injection-moulded plastic parts<\/title>\n<meta name=\"description\" content=\"Player specialised in the manufacturing of plastic pharmaceutical devices, was looking for a high-performance sealing solution.\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, 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